Products Description




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Bently Nevada 3500/25-01-01-00 Enhanced Keyphasor Module Overview
Product Description
The Bently Nevada 3500/25-01-01-00 Enhanced Keyphasor Module is part of the Bently Nevada 3500 Machinery Protection System, designed to provide Keyphasor signals to monitor modules in the system rack. It is a half-height, two-channel module that accepts input from proximity probes or magnetic pickups, converting these signals into digital Keyphasor signals. These signals mark the rotation of shafts or gears, enabling precise timing measurements. The module can handle up to four Keyphasor signals in normal configuration and up to eight in a paired configuration.
The Keyphasor module is used for monitoring rotating shafts, measuring rotational speed, vibration amplitude, and phase. The 3500 system’s key function is to track rotational speed and vector parameters, including vibration amplitude and phase. The Enhanced Keyphasor Module builds upon its predecessor by offering expanded signal processing capabilities, while maintaining compatibility with existing legacy systems.
Key Features
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Signal Conversion: Converts input signals from proximity probes or magnetic pickups into digital Keyphasor signals.
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Speed Measurement: Measures shaft rotative speed and can calculate phase shifts.
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Compatibility: Fully compatible with older 3500 system designs, ensuring ease of system upgrades and replacements.
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Signal Processing: Enhanced signal processing allows for more accurate frequency and event signal outputs.
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Field-Upgradeable Firmware: Allows for upgrades to adapt to evolving system needs.
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Asset Management Data: Supports reporting for asset management.
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Paired Configuration: Allows for paired configurations in systems with up to eight Keyphasor signals.
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Safety Certifications: Complies with major safety standards such as FCC, ATEX/IECEx, and UL.
Product Specifications
Parameter | Value |
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Module Dimensions | 119.9 x 24.4 x 256.5 mm |
Module Weight | 0.34 kg |
Power Consumption | 3.2 Watts typical |
Input Impedance | 21.8 kΩ minimum |
Signal Input Range | +0.8 V to -21.0 V (Non-Isolated) |
Frequency Input Range | 1 to 1,200,000 cpm (0.017 to 20 kHz) |
Frequency Output Range | 1 to 99,999 cpm (0.017 to 1667 Hz) |
Signal Accuracy (Processed) | 0.017 to 60 Hz ±1 cpm |
Signal Accuracy (Non-processed) | 0.017 to 100 Hz ±1 cpm |
Environmental Operating Temp. | -30°C to +65°C |
Storage Temperature | -40°C to +85°C |
Humidity | 95% non-condensing |
Product Advantages
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Flexibility in Configurations: The module supports single and paired configurations, allowing up to eight Keyphasor signals, ensuring scalability in complex systems.
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Field-Upgradeable: The ability to upgrade firmware in the field helps future-proof the system and accommodate new technologies.
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Reliable Performance: The Keyphasor Module provides accurate timing and rotational speed measurements, crucial for machinery condition monitoring.
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Backward Compatibility: This module is compatible with legacy 3500 systems, ensuring seamless upgrades without the need for a complete system overhaul.
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Safety-Certified: It adheres to various safety and environmental standards, ensuring it can be used in hazardous areas.
Product Applications
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Machinery Protection: Monitoring rotating equipment in industries such as power generation, oil & gas, and chemical plants to prevent downtime and failures.
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Condition Monitoring: Used to track the condition of turbines, compressors, and other critical machinery.
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Vibration Analysis: The module aids in measuring vibration parameters, which are essential for understanding machinery health.
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Speed and Phase Measurement: Ideal for applications where precise speed and phase tracking are required for diagnostic or operational reasons.
Latest Reports on the Product
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Enhanced Keyphasor Module: A Game-Changer for Machinery Monitoring – March 2025
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Keyphasor Module: Improving Rotational Speed Measurement with Enhanced Signal Processing – February 2025
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Upgrading Your 3500 System: What You Need to Know About the New Keyphasor Modules – January 2025
Recommended Related Models
Model | Description | Key Features |
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3500/25-02-01-01-00 | Two-Channel Enhanced Keyphasor Module | Dual signal inputs, enhanced processing |
3500/25-01-02-00 | Single-Channel Keyphasor Module | Single input, cost-effective solution |
3500/25-03-01-00 | Enhanced Keyphasor Module with Isolated I/O | Isolated signal processing for critical systems |
3500/25-04-01-00 | Dual Keyphasor Module with Backup Support | Supports redundancy in monitoring systems |
3500/25-05-01-00 | Enhanced Keyphasor with High-Frequency Range | Handles very high-frequency signals |
3500/25-06-01-00 | Keyphasor Module with Internal Termination | Internal termination for simplified setup |
Popular Bently Nevada Models
Model | Description | Key Features |
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3500/22M | Vibration Monitor Module | Provides critical vibration data for protection |
3500/42 | Speed Monitor Module | Measures rotational speed of machinery |
3500/53 | Proximity Transducer Module | Measures displacement and vibration in proximity |
3500/20 | Expansion I/O Module | Expands I/O capacity for larger systems |
3500/50 | Machine Health Monitor | Provides comprehensive health diagnostics for machinery |
3500/65 | Dynamic Monitoring Module | Measures dynamic parameters for real-time monitoring |
FAQ
FAQ (Frequently Asked Questions)
Q1: What is the main function of the 3500/25 Enhanced Keyphasor Module?
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A1: The 3500/25 Enhanced Keyphasor Module is designed to convert analog signals from proximity probes or magnetic pickups into digital Keyphasor signals, which are used to track rotational speed and phase for machinery monitoring.
Q2: Can the module handle multiple Keyphasor signals?
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A2: Yes, the module can handle up to four Keyphasor signals in normal configuration and up to eight in a paired configuration.
Q3: What is the environmental operating temperature range of the 3500/25 module?
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A3: The operating temperature range is from -30°C to +65°C, ensuring it can be used in a variety of industrial environments.
Q4: Is the 3500/25 module compatible with older Bently Nevada systems?
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A4: Yes, it is backward-compatible with previous versions of the Keyphasor module, ensuring ease of integration in legacy systems.
Q5: What kind of safety certifications does the 3500/25 module have?
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A5: The module is certified for hazardous areas and complies with FCC, ATEX/IECEx, UL, and other international safety standards.
Q6: Can the firmware of the 3500/25 module be updated in the field?
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A6: Yes, the firmware is field-upgradeable, allowing for future enhancements without requiring module replacement.
Q7: How does the module handle high-frequency signals?
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A7: The 3500/25 module can handle frequencies up to 20 kHz, making it suitable for high-speed machinery applications.
Q8: What types of transducers can be used with the Keyphasor module?
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A8: The module supports both proximity probes and magnetic pickups, providing flexibility for different application needs.
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Packing & Delivery
We will use wear-resistant cartons to seal the boxes, and take photos for your confirmation before sealing. We will pack the boxes only after confirmation.
For express delivery, we will use DHL, UPS, TNT, FedEx and EMS.
Please rest assured that we have a deep cooperation with express delivery companies and can ensure that your goods are delivered to you in good condition.